STD-TE 66 Micro-Scale Abrasion Tester

Product Introduction & Applications
The STD-TE 66 Micro-Scale Abrasion Tester is designed for evaluating the micro-abrasion wear resistance of hard and soft coatings, as well as monolithic materials, using a ball-on-plate configuration. It is also commonly used for coating thickness determination via controlled crater formation.
Applications:
• Abrasion resistance testing of ceramic, metallic, DLC, PVD/CVD, and polymer coatings
• Coating thickness measurement using micro-cratering
• Surface engineering and tribology R&D
• Material characterization in academic and industrial labs
• Quality control for coating manufacturing processes
Applicable Standard
• BS EN 1071-6:2007 — Advanced technical ceramics — Micro-abrasion wear testing for coating abrasion resistance
Product Description
Unlike free-ball micro-abrasion devices where the applied load and rotational speed vary with friction, the STD-TE 66 uses a clamped rotating ball driven by a precision shaft. The coated specimen is mounted on a counterbalanced vertical beam, ensuring accurately defined loads independent of frictional forces.
This results in:
• Precisely controlled loads (0.05–5 N)
• Accurate rotational speed and cycle counting
• Repeatable crater formation for coating thickness measurement
• Integrated high-resolution digital microscope for non-disturbed crater imaging
The wear process creates a circular crater; once the coating is worn through, the inner/outer “bulls-eye” diameters can be measured to calculate coating thickness accurately.
Technical Parameters
| Parameter | Specification |
|---|---|
| Ball Speed Range | 30–150 rpm |
| Load Range | 0.05–5 N |
| Ball Diameter | 25 mm |
| Pump Feed Rate | Up to 60 ml/hour |
| Digital Camera | 5 MP CMOS USB |
| Microscope Magnification | ×3 and ×5 |
| Line Contact Adapter Disc Diameter | 25 mm |
| Line Contact Adapter Disc Width | Up to 10 mm |
| Power Supply (Option 1) | 220/240 V, 1-phase, 50 Hz, 120 W |
| Power Supply (Option 2) | 110/120 V, 1-phase, 60 Hz, 120 W |
| Machine Dimensions | 720 × 440 × 570 mm |
| Machine Weight | 15 kg |
| Cabinet Dimensions | 530 × 420 × 320 mm |
| Cabinet Weight | 10 kg |
| Packing Volume | 0.21 m³ |
| Packing Weight | GW 50 kg / NW 25 kg |
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