Helmets Impact & Penetration Resistance Tester
The Safety Helmets Impact and Penetration Resistance Tester is designed to evaluate the impact absorption performance and penetration resistance of protective helmets. The system integrates impact testing and penetration testing functions in one platform, allowing comprehensive safety performance evaluation for industrial helmets, cycling helmets, motorcycle helmets, climbing helmets, and other protective headgear. Equipped with high-precision force sensors, automated data acquisition, and intelligent analysis software, the Safety Helmets Impact and Penetration Resistance Tester provides accurate test results and reliable compliance verification according to helmet safety standards.
Standard
GB/T 2811-2019 (China’s national standard for helmet safety and impact resistance)
GB/T 2812-2006 (Testing methods for impact absorption and penetration resistance of helmets)
ISO 6220-2 (Road vehicles – Restraint systems for occupants – Test methods for energy absorption)
EN 960 (Headforms for protective helmet testing)
Advantages
Dual-Function Versatility
Rapid fixture exchange: Switch between impact and penetration tests in under 10 minutes.
Universal compatibility: Tests industrial, cycling, motorcycle, and climbing helmets.
Ultra-Precision Impact Analysis
5.0kg stainless steel hammer: Hemispherical head (R50±1mm) with 1,000mm drop height.
20,000N force sensor: 5kHz sampling rate captures transient forces (0.1N resolution).
Penetration Resistance Validation
3.0kg penetration hammer: 60°±0.5° conical tip (40mm min. length, 45–50 HRC).
1,000mm drop height: Simulates sharp object impacts at 18.7 km/h.
Smart Data Acquisition
Real-time force curves: Plots acceleration-time histories (1ms time resolution).
Pass/Fail alerts: Automated compliance checks per GB/T 2812.
Industrial Durability
4-meter steel frame: Anti-vibration design with powder-coated finish.
IP65 control panel: Withstands dust and splashes in lab environments.
Features
Impact Testing
Drop Mechanism:
Electromagnetic release: Ensures repeatable 1,000±5mm drop height.
Guide rails: Self-lubricating linear bearings for friction-free motion.
Force Sensor:
Piezoelectric transducer: 20,000N capacity, 0.1% FS accuracy.
Data logging: 100,000-point memory with FFT analysis.
Penetration Testing
Hammer Assembly:
Quick-connect tip: Tool-free replacement for 60°/90° cone angles.
Hardness verification: Built-in Rockwell scale checker.
Safety System:
Light curtain: Halts tests if objects enter the drop zone.
Energy-absorbing base: Dissipates 99% of impact energy.
Universal Compatibility
Headform Options:
EN 960 headforms: Sizes S (54cm), M (58cm), L (62cm) with skin-like coating.
Custom headforms: 3D-printed for specialized helmet designs.
Technical Parameters
| Specification | Impact Test | Penetration Test |
|---|---|---|
| Drop Height | 1,000±5mm | 1,000±5mm |
| Hammer Weight | 5.0±0.1kg | 3.0±0.05kg |
| Tip Geometry | Hemisphere (R50±1mm) | Cone (60°±0.5°, 40mm min.) |
| Force Sensor | 20,000N, 5kHz sampling | N/A (mechanical stop) |
| Data Resolution | 0.1N | 0.1mm displacement |
| Frame Height | 4,000mm | 4,000mm |
| Power Requirements | 220V/110V AC, 50/60Hz, 800W |
Accessories
Headform Kit – EN 960 S/M/L sizes with polyurethane skin coating.
Hammer Set – Impact (5.0kg) and penetration (3.0kg) hammers with storage case.
Calibration Tools – NIST-traceable force gauge and Rockwell hardness tester.
Safety Kit – Light curtain, energy-absorbing base mat, and emergency stop button.
Software License – Lifetime access to HelmetImpact Pro (cloud-connected with API for integration with QMS systems).
Installation & Training – On-site setup by certified engineers + 16hrs virtual training for operators.
FAQ
(1)What is the Helmets Impact and Penetration Resistance Tester used for?
The Safety Helmets Impact and Penetration Resistance Tester is used to evaluate the protective performance of safety helmets by testing impact absorption and penetration resistance. It simulates real-world hazards such as falling objects and sharp object impacts, helping manufacturers and laboratories verify helmet safety performance and compliance with relevant standards.
(2)What types of helmets can be tested with this Helmets Impact and Penetration Resistance Tester?
The Safety Helmets Impact and Penetration Resistance Tester supports various protective helmets, including industrial safety helmets, motorcycle helmets, cycling helmets, and climbing helmets. With different EN 960 headform sizes and customizable fixtures, the system can meet testing requirements for different helmet designs and applications.
(3)How does the Tester perform impact testing?
The Safety Helmets Impact and Penetration Resistance Tester uses a 5.0kg impact hammer dropped from a controlled height of 1000mm. A high-precision 20000N force sensor records impact forces at high speed, allowing analysis of energy absorption performance and impact protection capability.
(4)What are the advantages of combining impact and penetration tests in one tester?
The Safety Helmets Impact and Penetration Resistance Tester integrates two important helmet safety evaluations into one system. Users can quickly switch between impact and penetration testing, reducing equipment investment and improving laboratory efficiency while ensuring comprehensive helmet performance analysis.
(5)How does the Helmets Impact and Penetration Resistance Tester ensure accurate results?
The Safety Helmets Impact and Penetration Resistance Tester uses precision sensors, automated data acquisition, calibrated test components, and intelligent analysis software to ensure reliable results. The system records force curves, displacement data, and automatically evaluates test results, providing accurate information for quality control and certification testing.
Leave Message Get Price
