Roller Abrasion Tester
Application
The Roller Abrasion Tester is designed to simulate the real-world wear conditions of car tires and other rubber materials. It evaluates abrasion resistance, durability, and performance under controlled loads up to 160 kg. The instrument is widely used in automotive tire testing, rubber material research, conveyor belts, industrial rollers, and other elastomeric materials to determine service life, wear patterns, and process quality. By adjusting speed, test pressure, and wear time, it reproduces realistic operational conditions to support material development, quality control, and safety evaluation.
Standards
The Roller Abrasion Tester is compliant with international and industry standards for rubber and elastomer testing, including:
DIN 53516 – Rubber – Determination of abrasion resistance
ASTM D5963 – Standard Test Method for Rubber Property—Abrasion Resistance
ISO 4649 – Rubber, vulcanized or thermoplastic – Determination of abrasion resistance
GB/T 20991 – Rubber – Abrasion testing method
JIS K6264 – Rubber – Abrasion resistance test
Technical Parameters
| Parameter | Specification |
|---|---|
| Maximum Load | 160 kg |
| Turntable Size | Φ 400 mm × 500 mm |
| Drive Motor Power | 5.5 kW |
| Turntable Speed | Programmable via PLC (forward/reverse, acceleration/deceleration) |
| Test Roller Pressure | Adjustable via hydraulic pump, real-time pressure compensation |
| Heating System | Stainless steel heating rods, large heat sink, circulation fan, thermocouple feedback |
| Friction Test Arm | Horizontal guide rod with adjustable torsion and extension, supports roller bearing |
| Sensors | Magnetic induction stop device; pressure sensor for real-time monitoring |
| Control System | LCD screen with menu-type operation module |
| Test Modes | Timing mode, Counting mode |
| Safety Features | Transparent safety cover with magnetic switch, emergency stop switch, electromagnetic induction for roller wear detection |
Advantages
Simulates real-world tire and rubber wear conditions under high load
Adjustable test parameters: wear frequency, wear time, speed, sample deviation angle, and test pressure
Unique horizontal guide arm allows twisting and translation for realistic roller motion
Stable and simple specimen holder with visible space for monitoring sample changes
Advanced pressure control system maintains constant load during testing
Safe design with safety cover, emergency stop, and electromagnetic wear detection
Multiple test modes for timing-based or cycle-based experiments
Heating system ensures uniform temperature distribution for temperature-sensitive materials
FAQ
1. What is the Roller Abrasion Tester?
It is a precision testing instrument used to simulate wear and abrasion on tires and rubber materials under controlled conditions to evaluate durability and performance.
2. What is the purpose of this instrument?
The tester assesses abrasion resistance, service life, and wear characteristics of rubber, elastomers, and tire materials under realistic operational conditions.
3. Why is the Roller Abrasion Tester important?
Tire and rubber material performance directly impacts vehicle safety and product quality. This tester ensures materials meet durability standards and helps optimize manufacturing processes.
4. What can this tester measure?
It measures wear resistance, material degradation under load, pressure stability, and service life of tires, conveyor belts, rubber rollers, and other elastomeric materials.
5. How does the Roller Abrasion Tester work?
The test roller is clamped on a horizontal guide arm and pressed onto a rotating abrasive turntable. The PLC-controlled motor adjusts rotation speed, wear frequency, and time. The hydraulic system maintains constant pressure while sensors monitor load and roller wear. Heating systems can simulate temperature effects, and safety features ensure secure operation.
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