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Next Generation Impactor NGI System

Next Generation Impactor NGI System

The Inhalation Formulation Fine Particle Aerodynamic Characterization System is specifically designed for testing inhalation formulations. It complies with the instrument requirements of the USP, EP, and ChP (2020 edition) methods for aerodynamic particle size determination of inhalation formulations. This configuration enables testing of inhalation aerosols, including fine particle aerodynamic characterization, delivered dose uniformity, and other pharmacopeial-required tests.

Application

(1) Aerodynamic particle size distribution testing of inhalation aerosols and powders.

(2) Fine particle fraction evaluation for inhalation formulations.

(3) Delivered dose uniformity testing of inhalers.

(4) Research and development of inhalation drug delivery systems.

(5) Quality control testing of metered-dose inhalers (MDI), dry powder inhalers (DPI), and nasal sprays.

Main Components and Technical  Specifications


 

Component

 

Technical Specifications

2.1 Next-Generation Pharmaceutical Andersen Cascade Impactor  (ACI) Main Unit

 

- Includes 7 stages plus a Micro-Orifice Collector (MOC), easy  to open and recover samples, ready for next test.
- 8 removable collection cups; each stage cup can be removed  for cleaning or replacement.
- Suitable for testing inhalation powders, aerosols, sprays,  and liquid formulations.
- Collection cups serve as impactor surfaces, positioned under  the nozzle on a tray for efficient sample collection.
- Artificial Throat: stainless steel, dimensions meet pharmacopeial requirements.  
- Orifice Diameters:
• Stage 1: 14.30 ± 0.05 mm
• Stage 2: 4.88 ± 0.04 mm
• Stage 3: 2.185 ± 0.02 mm
• Stage 4: 1.207 ± 0.01 mm
• Stage 5: 0.608 ± 0.01 mm
• Stage 6: 0.323 ± 0.01 mm
• Stage 7: 0.206 ± 0.01 mm
• MOC: ~0.07 mm
- Collection Cups: stainless steel, small and large cups depth 14.625 ± 0.1 mm,  surface roughness Ra 0.5–2 μm, pharmacopeial compliant.

2.2 Smart Suction Pump Pro

Flow adjustable 0–90 L/min, suction time 0.1–9999 s, noise ≤75  dB; suitable for inhalation aerosol testing.

2.3 Pressure Measurement Device

Compliant with USP, EP, and ChP requirements. Measures:  
- Absolute atmospheric pressure PA (0–200 kPa)  
- Pressure drop across inhaler P1
- Pressure before and after flow control valve P2 & P3 and  their ratio

2.4 Aerosol Sampling Tube

Equipped with sealed sample collection tube to quantitatively  collect delivered dose; dimensions compliant with USP, EP,  ChP.

2.5 Sampling Tube Base

Stainless steel base with screen for holding filter  paper.

2.6 Aerodynamic Particle Size Analysis Software*

Proprietary software with copyright certificate. Free upgrades  and lifetime support. Calculates cut-off diameters at different flow rates,  MMAD, and GSD of aerosol.

2.7 2Q Validation Service

IQ/OQ validation service provided once.


Basic Configuration


Item

Quantity

Next-Generation Pharmaceutical ACI Main  Unit

1

Collection Cups (6 small + 2 large)

1

Artificial Throat

1

Preseparator

1

Leak Detection Tool and Accessories

1

Inhalation Formulation Analysis Software  V1.0

1

Smart Suction Pump Pro (0–90 L/min Oil-Free Vacuum  Pump)

1

Pressure Measurement Device

1

Flowmeter: TSI 0–200 L/min Low Resistance

1

Adapters (customized per user requirements)

2

Built-in Filter (for inhaled liquids, aerosols, nasal  sprays)

1

Aerosol Sampling Tubes

10

Features

The Next Generation Impactor (NGI) provides the following features:

(1) Multi-stage particle separation for accurate aerodynamic particle size distribution analysis.

(2) Seven impactor stages plus a Micro-Orifice Collector for precise fine particle collection.

(3) Removable stainless steel collection cups for easy cleaning and rapid sample recovery.

(4) Artificial throat designed according to pharmacopeial dimensional requirements.

(5) Smart suction pump with adjustable airflow and programmable suction time.

(6) Pressure measurement system for monitoring inhaler pressure drop and system performance.

(7) Dedicated inhalation formulation analysis software for automated MMAD and GSD calculations.

(8) Modular configuration suitable for powders, aerosols, sprays, and liquid inhalation products.

FAQ

1. What is this product?

The Impactor is a laboratory instrument used to measure the aerodynamic particle size distribution of inhalation aerosols and powders.

2. What is this product used for?

The Next Generation Impactor is used to evaluate inhalation drug delivery performance, including fine particle fraction and aerosol deposition characteristics.

3. What is the working principle of this product?

The Impactor separates aerosol particles by aerodynamic diameter through multiple impactor stages where particles are collected based on their inertia.

4. Why is this product important?

The NGI ensures inhalation drug products meet pharmacopeial requirements and provides accurate particle size distribution data.

5. What industries is this product suitable for?

The Next Generation Impactor is suitable for pharmaceutical manufacturers, inhalation drug developers, regulatory laboratories, and academic research institutions.

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