Metallurgical Microscope
Introduction
Metallurgical Microscope with a field of view of 22mm. Providing a wide and flat observation space, the design of rubber eye masks is more friendly to people wearing glasses. Infinite flat field achromatic objective, improving color correction level, while adjusting film design for high resolution, further improving image resolution and color reproduction, making user observation more comfortable.
Application
Metallurgical Microscope is equipped with a microscope host, high-definition camera device, and genuine metallographic image analysis software. It is widely used in the analysis of the metallographic structure of metal materials (such as pearlite, spheroidization rate, grain size, austenite, martensite, graphite morphology, etc.), teaching and research metallographic analysis, precision engineering measurement, and other fields.
High definition Sony chip camera device
The device is an ideal grade metallographic microscope camera with Sony CMOS sensor standard C-type camera, suitable for high-quality bright field imaging, and suitable for materials science applications.
Polarization function
Insert the polarizing mirror and inspection mirror into the designated position to perform simple polarization observation. It is convenient to observe the state of the sample under different polarization angles of light without moving the sample.
Metallographic image analysis system
Equipped with a genuine metallographic image analysis system, multiple advanced functions can be customized to make the metallographic detection process more professional, intelligent, and simplified for users.
Parameters
Parts | Specifications |
Optical system | Infinite color difference correction optical system |
Observation tube | Hinged three eye head, tilted at 45°, adjustable range of pupil distance: 54-75mm, unilateral visual acuity adjustment ± 5, diopter ratio: binocular 100%, binocular: three eye = 80%: 20% |
Eyepiece | High eye point, ultra wide field of view flat field eyepiece PL10X/22mm |
Infinite long-range flat field Achromatic objective | LMPL5X/0.15 WD10.8mmLMPL10X/0.3 WD12.2mmLMPL20X/0.45 WD4mmLMPL50X/0.55 WD7.9mm |
Converter | Internal positioning five hole converter |
Focusing system | Coaxial coarse adjustment, coarse adjustment stroke per revolution: 38mm, fine adjustment stroke per revolution: 0.2mm, focusing accuracy: 0.002mm, with elasticity adjustment device |
Loading platform | Fixed platform: size 160 * 250mm, mechanical mobile ruler, travel 120 * 78mm, loading platform extension plate |
Workbench board | Metal loading platform plate (center hole with a diameter of 12mm) |
Lighting | Reflective Koila illuminator with variable aperture light bar and center adjustable field of view light bar, adaptive 100V~240V wide voltage, 12V50W imported halogen lamp, center adjustable, brightness continuously adjustable |
Color filter | Green filter, blue filter (φ32mm) |
Metallographic analysis system | FMIA2024 genuine metallographic analysis software, Sony chip 12 million camera device, 0.5X adapter mirror interface, micrometer |
Introduction to Genuine metallographic image analysis software
The version of metallographic image analysis software is developed by our company based on the current needs of casting enterprises, automotive parts enterprises, heat treatment enterprises, bearing steel industry, power system industry, railway parts industry, and various related testing companies for metallographic testing. In order to improve the product qualification rate and help improve the inspection level of various laboratories, we have collected the opinions of experts and teachers from various industries to develop a new set of metallographic image analysis software system.
The version of metallographic image analysis software has undergone a brand new upgrade, covering a large number of metallographic detection standards both domestically and internationally. It integrates quantitative and qualitative analysis, and adds depth of field synthesis and image field of view stitching functions. The interface is simple, allowing for continuous shooting of multiple field of view images and centralized image organization analysis. The operation is more convenient, eliminating various cumbersome steps in the previous software, making detection faster and more efficient.
Features
(1)Batch shooting and collection of video images：Multiple image batch processing functions such as batch shooting, batch name setting, batch saving, and batch scaling printing make the batch sample inspection process more convenient and efficient.
(2)Advanced camera settings:Function settings such as exposure time, gain, clarity, saturation, gamma value, contrast, brightness, white balance, black balance, etc.
(3)One click full system calibration:The calibration function has been upgraded to complete all objective lens parameter calibration with just one click. Compared to the original calibration method, the new calibration method is more convenient and fast to operate.
(4)Image processing function:Color separation, grayscale conversion, threshold segmentation, binarization processing, image enhancement, inverse adjustment, sharpening adjustment, scratch and stain processing, image histogram, etc.
(5)Image's determination multiples output：Multiple image scaling printing, custom image names, scale bar parameter settings, export PDF/Word/Excel, print preview and other functions.
(6)Image measurement and archiving:There are various types of measurement tools available, including distance, angle, angle between two lines, rectangle, point line distance, ellipse, polygon, parallel line distance, three-point arc, three-point circle, etc. Arrows can be drawn, text can be annotated, auxiliary lines can be added, line width can be modified, multiple length units can be selected, measurement data font color, size, font style can be selected, and test data can be summarized and exported to Excel.
(7)Organizational analysis function:The detection standard module in the software library is diverse, including GB/ASTM/ISO/DIN/QC/JB/DL/TB/SS and other organizational analysis standards. The standard number in the software library is upgraded, and new standards can be upgraded for free. It has three types of metallographic rating functions: automatic, comparative, and auxiliary. Convenient to use, concise and fast, with accurate and reliable measurements.
(8)Advanced customization features:Customized microscope electric stage control function, image confocal, 3D light map, image database, etc.
(9)Diversified report templates：Automatically generate graphic and textual metallographic analysis reports, with the option to generate single module or multi module report styles. The report template can modify and add enterprise logo, company name, testing process, and other content. Customized report templates can be customized according to needs.
(10)AI organizational analysis function:Customizable AI organization analysis module, utilizing artificial intelligence to complete the entire microstructure analysis and detection process, automatically identifying material microstructure structure and analysis, with simple operation process, reducing personnel labor intensity, and improving material detection efficiency.
(11)National Standard Library:It contains hundreds of national standard images for customers to learn and refer to.
(12)EDF depth of field expansion function:For samples with uneven preparation and inability to focus, the software provides a dynamic EDF depth of field shooting function. By adjusting the Z-axis micro focusing handwheel of the microscope, clear details in the sample will be continuously added to the dynamic EDF
display window for dynamic updates. The software automatically records clear images at different depths of field and merges them into a clear image.
(13) Image stitching function:For customers who need to detect larger field of view requirements, the software provides image stitching function. Users can achieve the need for larger field of view image shooting by moving the X-Y platform direction of the microscope, solving the embarrassment of not being able to capture images caused by the insufficient field of view of the microscope.e sample will be continuously added to the dynamic EDF display window for dynamic updates. The software automatically records clear images at different depths of field and merges them into a clear image.
FAQ
(1) What is this product?
It is a high-resolution metallurgical microscope used for observing and analyzing the microstructure of metallic and related materials.
(2) What is this product used for?
You use it for grain size analysis, phase identification, inclusion evaluation, coating inspection, and metallographic research.
(3) What is the working principle of this product?
The microscope uses reflected light optics and high-resolution objectives to magnify the specimen surface, while the camera and software perform measurement and image analysis.
(4) Why is this product important?
It enables you to accurately evaluate material microstructure, which is critical for quality control, failure analysis, and materials research.
(5) What industries is this product suitable for?
It is suitable for metallurgy, automotive manufacturing, heat treatment, bearing production, research institutes, universities, and third-party testing laboratories.
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