Nanofiber electrospinning device
1. Product Introduction & Applications
The Nanofiber Electrospinning Unit utilizes advanced electrospinning technology to safely and efficiently produce nanofibers with diameters ranging from 50 to 800 nm. It is widely used in industries requiring high-precision nanofibers, including:
Automotive industry: Research and development of filters, fuel cells, and battery separators.
IT and electronics: Production of high-performance nonwoven membranes.
Biotechnology and healthcare: Wound dressings, scaffolds, and drug delivery systems.
Material research: Development of new polymer-based nanofiber materials with high surface area.
The device enables easy production of nanofibers from small amounts of various polymers, making it ideal for R&D, pilot production, and experimental studies.
2. Conformity Standard
The unit complies with the following standard:
T/YNIA 017-2023 — Electrospun Nonwoven Air Filter Materials
This ensures that the nanofibers produced meet quality and uniformity requirements for research and industrial applications.
3. Main Features
High-Quality, Uniform Nanofibers
Produces nanofibers with high uniformity and minimal droplet formation through a stable electric field.
Ten-Key Programmable Control
Easily set parameters such as high voltage, solution volume, feed speed, syringe diameter, collector rotation speed, spinneret width, lateral speed, and cleaning interval.
Easy Component Loading and Replacement
Spinnerets and collecting plates can be quickly installed or replaced for fast operation.
Highly Oriented Nanofiber Films (Optional)
Supports φ200 mm drum or disk dust collector to produce oriented films with orientation angles ≤ 5° depending on material.
Automatic Cleaning Mechanism
Needle cleaning mechanism with programmable frequency and interval.
Comprehensive Safety Measures
Door interlock, emergency stop, indicator lights, tempered glass enclosure, high-speed cut-off at high voltage, ensuring safe operation.
4. Technical Parameters
| Parameter | Specification |
|---|---|
| Product Name | Nanofiber Electrospinning Unit |
| Dimensions (W × D × H) | 900 × 750 × 1080 mm (including pilot lamp) |
| Weight | Approx. 120 kg |
| Power Supply | 100 VAC, 50/60 Hz |
| Fiber Diameter Range | 50 – 800 nm |
| Collector Type | Drum or disk (optional) |
| Programmable Parameters | Voltage, feed rate, solution volume, spinneret diameter, collector speed, lateral speed, cleaning frequency/interval |
5. FAQ
Q1: What types of polymers can be used with this unit?
A1: Most solution-processable polymers suitable for electrospinning can be used, including synthetic and natural polymers.
Q2: What is the maximum fiber uniformity achievable?
A2: With the stable electric field and optimized settings, fiber diameter uniformity is high, and droplet formation is minimal.
Q3: Can the unit produce highly oriented nanofiber films?
A3: Yes, with the optional drum or disk collector, films with orientation angles ≤ 5° can be produced depending on material type.
Q4: How is safety ensured during operation?
A4: The unit includes door interlocks, emergency stop, high-voltage cut-off, indicator lights, and tempered glass shielding.
Q5: Is maintenance or cleaning required?
A5: Yes, the unit includes a programmable automatic needle cleaning mechanism to maintain consistent fiber quality.
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