Medical Industry Tunnel Furnace
The Medical Industry Tunnel Furnace is a high-precision continuous thermal processing equipment specially designed for the pharmaceutical, medical device, and biotechnology industries. It uses far-infrared heating, hot air circulation, or microwave heating technology to allow materials to pass through the heating tunnel at a constant speed driven by the conveyor system, achieving continuous, efficient, and uniform drying, sterilization, depyrogenation, or curing processes.The entire equipment is constructed with GMP-compliant SUS304 or SUS316L stainless steel, featuring a strict Class 100 cleanroom control system to meet the high cleanliness requirements of medical production environments.
Applications
Glass Container Sterilization
Used for drying, high-temperature sterilization, and depyrogenation after cleaning of vials, ampoules, infusion bottles, and other pharmaceutical glass containers.
Medical Device Curing
Used for adhesive curing and coating drying of medical components such as catheters, indwelling needles, syringes, and plastic or rubber parts.
Medical Packaging Material Drying
Used for drying and sterilization of cleaned medical packaging materials, bottle caps, aluminum caps, and other related components.
Bioproduct Thermal Processing
Used for constant-temperature drying of pharmaceutical raw materials, biological reagents, and powder formulations.
Product Parameters
| Technical Parameter | Specification |
|---|---|
| Overall Dimensions (mm) | L6500 × W810 × H1300 |
| Outer Shell Material | Made of 2mm thick cold-rolled steel plate, formed and welded. It features excellent comprehensive performance in strength, plasticity, and weldability. |
| Inner Chamber Material | Made of 1.5mm thick stainless steel plate, ensuring a clean inner chamber with rust resistance and corrosion resistance. |
| Temperature Range | Room temperature +10℃ ~ 100℃ (adjustable) |
| Thermal Insulation | Filled with 100K high-density aluminum silicate wool insulation material, featuring non-combustibility and excellent thermal insulation performance. Insulation thickness: 100mm. Additional insulation layer installed at the bottom. |
| Total Power | 35 kW |
| Power Supply | 380V, three-phase five-wire system |
| Heating Method | Electric heating |
| Control System | Temperature control adopts a microcomputer intelligent digital temperature controller with RS485 communication, PID auto-tuning, automatic constant temperature control, timer function, automatic alarm and power-off after reaching the set time, over-temperature power-off protection, temperature monitoring, and leakage protection circuit breaker. Equipped with alarm indicators and three-color warning lights. Ultra-high temperature alarm is set on the touch screen, with rotating warning light and audible/visual alarm when triggered. |
| Electrical Components | Other electrical components adopt Omron or Schneider control systems. |
Features
GMP Compliant Design
The equipment adopts a fully enclosed structure with stainless steel construction and no dead corners, making it easy to clean and maintain while meeting GMP production requirements.
Extremely Precise Temperature Control
Multiple heating zones with independent temperature control ensure uniform heat distribution and consistent processing quality for all products.
High Cleanliness Protection
Equipped with high-temperature resistant HEPA filtration and laminar airflow circulation to effectively prevent dust particle contamination during processing.
Intelligent Compliance System
Features audit trail functions to meet the electronic data compliance requirements of FDA 21 CFR Part 11. including operation records and process data management.
Safe and Energy-Efficient Operation
Equipped with over-temperature alarms, conveyor fault protection, and multi-layer thermal insulation technology to ensure safe operation while reducing energy consumption.
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