Disc Spring Sorting Testing Machine
The Disc Spring Sorting Testing Machine is designed for accurate measurement and automatic sorting of disc springs based on their mechanical performance.The machine can precisely measure the static compression strength of disc springs under compressed conditions and evaluate their ability to withstand static loads, such as measuring the load generated at a specified deformation.It can also determine key performance parameters including spring stiffness (elastic modulus), maximum deformation, and residual deformation. The equipment supports testing the force at a specified deformation or measuring the remaining height/deformation under a specified test force.By setting the qualified range of spring force or height parameters, the machine can automatically perform force-based or height-based sorting, improving inspection efficiency and ensuring consistent product quality. It is widely used in disc spring manufacturing, automotive components, machinery, and precision spring quality control applications.
Applications
Disc spring manufacturing industry: Inspection of finished products and batch quality control.
Automotive industry: Performance evaluation of disc springs used in clutches, transmissions, suspension systems, and precision components.
Mechanical equipment manufacturing: Testing of elastic components used in heavy machinery and industrial equipment.
Aerospace and precision equipment: Verification of spring load characteristics, stiffness, and deformation performance.
Research institutions and laboratories: Analysis of spring mechanical properties and product development.
The machine can perform:
Static compression load testing of disc springs.
Load–deformation characteristic testing.
Spring stiffness (K value) measurement.
Maximum load capacity testing.
Residual deformation testing.
Automatic qualification sorting based on preset force or height ranges.
Standards
DIN EN 16983 — Disc Springs — Quality Requirements — Dimensions and Tolerances
DIN EN 16984 — Disc Springs — Calculation and Design Principles
DIN 2092 — Disc Springs — Calculation
DIN 2093 — Disc Springs — Quality Specifications
GB/T 1972 — Disc Springs
JB/T 7367 — Technical Conditions for Disc Springs
GB/T 1239.2 — Cold Coiled Helical Compression Springs — Technical Requirements
ISO 10243 — Tool Dies — Heavy Load Compression Springs (Related Spring Performance Testing)
Technical Specifications
| Item | Technical Parameters |
|---|---|
| Maximum Measurement Load | 1 kN–500 kN |
| Loading Frequency | 0.5–20 times/s |
| Load Measurement Accuracy | ±0.5% FS or ±1% FS |
| Minimum Resolution | 0.01 kN or 0.05 kN |
| Maximum Displacement | 50–200 mm (Customizable) |
| Displacement Measurement Accuracy | ±0.01 mm or ±0.05 mm |
| Displacement Speed Range | 0.01–500 mm/min |
| Worktable Size | 800 mm × 800 mm (Customizable) |
| Test Space Height | 300–1000 mm (Customizable) |
| Power Supply | AC 220 V ±10% or AC 380 V ±10% |
| Control System | Advanced microprocessor-based control system with automatic loading, unloading, data acquisition, analysis, and processing functions; real-time display of load–displacement curves and test data. |
Main Structure and Functions
Main Frame:
Adopts a gantry-type structure, providing a stable support platform and installation base for the testing machine.
Transmission System:
Mainly consists of a reducer, precision ball screw mechanism, and guiding components. It transfers power to the compression plate, enabling accurate upward and downward movement.
Drive System:
Composed of an AC servo speed controller and servo motor, providing stable power output and driving the testing system.
Measurement and Control System:
The test force measurement and control system consists of a high-precision load cell, signal amplifier, and related components. The displacement measurement system uses a photoelectric encoder to achieve computer-based display, control, data acquisition, and processing functions.
Safety Protection System:
Includes specimen breakage stop protection, overload protection, crosshead limit protection, over-current protection, over-voltage protection, and overspeed protection to ensure safe and reliable operation.
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